Industrial Flooring with Epoxy Resin Floor Coating for Durable Concrete Surfaces

Industrial environments demand flooring systems that can withstand constant pressure from heavy vehicles, exposure to automotive oils, water ingress, mechanical impact, and continuous foot traffic. A properly specified Industrial Flooring system not only protects the concrete substrate but also improves safety, hygiene, and long-term maintenance efficiency.

This guide explains how an epoxy floor coating system works, where it should be used, and how it is applied, based strictly on epoxy based industrial flooring systems used in practical site conditions.

Industrial Flooring with Epoxy Resin Floor Coating for Durable Concrete Surfaces

What Is an Epoxy Based Industrial Flooring System?

An epoxy resin floor coating is a solvent free, two component system consisting of resin and hardener. When mixed and applied over prepared concrete, it forms a seamless, high build protective layer.

This system is commonly specified in:

  • Manufacturing units
  • Warehouses
  • Automotive workshops
  • Processing areas
  • Utility and service zones

The objective is simple: protect the concrete slab from wear, contamination, and structural deterioration while maintaining a safe working surface.

Why Industrial Flooring Is Critical in Working Environments

Concrete alone is porous and vulnerable to:

  • Oil penetration
  • Chemical exposure
  • Surface dusting
  • Mechanical abrasion
  • Impact from equipment
  • Water seepage

Without protection, this leads to cracking, contamination retention, and frequent repair cycles.

An epoxy based industrial flooring system addresses these issues by creating a dense, sealed, and impact resistant surface.

Key Benefits of Epoxy Industrial Flooring

  • High Durability

    Designed to resist heavy foot traffic and mechanical movement.

  • Wear and Tear Resistance

    Withstands abrasion from equipment, pallets and material handling.

  • Fast Application and Curing

    Reduces downtime in industrial facilities.

  • Resistance to Degradation

    Resist in water, mild chemicals and solvent exposure.

  • Slip Resistance

    Different textures can be introduced to improve workplace safety.

  • Non Tainting Surface

    Suitable for environments requiring controlled hygiene conditions.

Industrial Flooring Systems Based on Usage

Industrial flooring requirements vary depending on load and operational intensity. Below is a structured overview for light use and heavy use areas.

Industrial Flooring – Light Use Application Process

  • Step 1: Surface Preparation
    • Grind the concrete surface to remove laitance.
    • Ensure the floor is level and free from grease, oil and contaminants.

    Proper preparation ensures maximum adhesion and coating performance.

  • Step 2: Primer Application

    Apply Advapoxy Primer to seal the surface when required.

    Priming is generally not required if the substrate is:

    • Sound
    • Untreated
    • Good quality nonporous concrete

    If there is any uncertainty regarding concrete quality or porosity, priming is recommended.

  • Step 3: First Coating – ADVAPOXY 1500
    • Two component epoxy system.
    • Resin and hardener are mixed using a heavy-duty low speed mixing drill.
    • Applied evenly across the prepared surface.
  • Step 4: Final Coating – ADVAPOXY 1500

    Provides the final protective and durable surface finish.

Industrial Flooring – Heavy Use Application Process

Heavy duty environments require enhanced load bearing performance.

  • Step 1: Surface Preparation

    Grinding to remove laitance and contaminants, ensuring a clean, level base.

  • Step 2: Primer Application

    Apply Advapoxy Primer when substrate conditions require sealing.

  • Step 3: Application of ADVAPOXY SL

    ADVAPOXY SL is a self-leveling heavy duty epoxy floor coating designed for higher load conditions. It creates a thicker and more impact resistant finish compared to standard coatings.

ADVAPOXY 1500 – Solvent Free Epoxy Resin Floor Coating

ADVAPOXY 1500 is a high build, solvent free epoxy resin floor coating developed for industrial concrete floors.

It provides:

  • Seamless finish
  • Strong adhesion to concrete
  • Abrasion resistance
  • Impact resistance
  • Water resistance
  • Resistance to mild chemicals and solvents
  • Easy cleaning and maintenance

This makes it suitable for high traffic industrial zones where long term performance is essential.

Technical Specifications

When applied as per manufacturer guidelines:

  • Minimum dry film thickness: 400 microns
  • Compressive strength: 70 N/mm²
  • Flexural strength: 40 N/mm²
  • Tensile strength: 20 N/mm²

Application must follow the current technical data sheet for correct preparation, mixing and installation.

Mixing Guidelines for ADVAPOXY 1500

Correct mixing is critical for performance and durability.

  • Thoroughly stir both base and hardener separately.
  • Pour the entire hardener into the base container.
  • Mix for at least 3 minutes using a heavy-duty slow speed flameproof or air driven drill.
  • Scrape containers to ensure uniform blending.
  • Do not add solvent thinners at any time.

Improper mixing can lead to weak curing, surface defects, and reduced strength.

How to Select the Right Epoxy Floor Coating System

Builders and contractors should evaluate:

  • Expected load conditions
  • Type of industrial activity
  • Exposure to chemicals
  • Required slip resistance
  • Substrate condition
  • Maintenance expectations

Light use areas can typically perform well with high build epoxy coating systems. Heavy operational areas may require self-leveling heavy duty epoxy systems.

Maintenance and Lifecycle Considerations

A properly installed epoxy industrial flooring system:

  • Reduces dusting
  • Minimizes concrete deterioration
  • Simplifies cleaning
  • Extends service life of the slab

Routine cleaning and periodic inspection ensure long term performance.

Conclusion

An epoxy based Industrial Flooring system provides structural protection, operational safety and durability for industrial concrete floors. Whether specified for light duty zones or heavy load environments, a correctly prepared substrate and properly applied epoxy floor coating system ensures long lasting performance.

For builders and contractors evaluating an epoxy resin floor coating, attention to preparation, correct product selection and proper mixing procedures are critical to achieving optimal results.

As a supplier and manufacturer of epoxy flooring systems, AIM Industries focuses on delivering technically sound epoxy solutions designed for real industrial conditions, ensuring reliability, strength and long-term floor protection.

For further details about system specifications, surface preparation, or application procedures, contact our team for assistance. Call at +971 6 534 5585 or visit www.aim-insu.com