Choosing the Right Industrial Flooring for Warehouses & Factories: Featuring Advapoxy 1500

Choosing the right industrial flooring system is one of the most important decisions for warehouses, factories, workshops, and logistics facilities. The floor is directly exposed to heavy vehicles, continuous foot traffic, equipment load, chemical spills, automotive oils, and daily cleaning cycles.
If it fails, operations slow down, maintenance costs rise, and structural damage becomes a long-term risk.

This guide explains how contractors and builders in the UAE can select the right flooring system whether Industrial Flooring LIGHT USE or Industrial Flooring HEAVY USE and how epoxy-based systems like Advapoxy 1500 support long-term durability.

Choosing the Right Industrial Flooring for Warehouses & Factories: Featuring Advapoxy 1500

Why Industrial Flooring Matters in UAE Warehouses & Factories

Industrial floors in the UAE face unique challenges:

Continuous movement of forklifts and pallet trucks
Exposure to heat, humidity, and water ingress
Occasional contact with oils, chemicals, and solvents
Need for smooth, hygienic, easy-to-maintain surfaces
Strict safety and slip-resistance requirements

A well-chosen flooring system helps:

Reduce wear and tear
Maintain a safe working environment
Prevent cracks, dusting, and surface degradation
Extend the lifespan of the concrete base
Lower long-term maintenance costs

Understanding Industrial Flooring Systems

Industrial flooring is not the same for every environment. Choosing the right category helps prevent premature damage.

Industrial Flooring – LIGHT USE

Best for:

Light vehicle movement
Storage areas
General workspaces
Medium foot traffic

Typical Features

Durable epoxy-based coating
Moderate impact resistance
Slip-resistant surface
Smooth finish for easy cleaning

Application Process

1. Surface Preparation
- a. Grinding to remove laitance
- b. Cleaning oil, grease, dust
- c. Creating a sound, level concrete base
2. Primer Application
- a. Advapoxy Primer is applied if the concrete is porous or not in ideal condition.
- b. Ensures proper bonding of the topcoat.
3. First Coating of Advapoxy 1500
- a. Two-component resin + hardener
- b. Mixed using a heavy-duty low-speed drill
4. Final Coating of Advapoxy 1500
- a. Builds thickness
- b. Creates a seamless, protective layer

Industrial Flooring – HEAVY USE

Designed for:

Forklift operations
Heavy machinery
Storage racking systems
High-impact zones
Continuous industrial movement

Application Process

1. Surface Preparation
- a. Grinding to remove weak surface layers
- b. Cleaning to prepare a contamination-free base
2. Primer Application
- a. Advapoxy Primer used if substrate quality is uncertain
3. Coating with Advapoxy SL
- a. Self-levelling heavy-duty epoxy coating
- b. Creates a thick, durable surface suitable for harsh industrial use

Why Epoxy Flooring Is Preferred in UAE Industrial Projects

Contractors and builders often select epoxy flooring because it offers:

High hardness and durability
Long service life
Low maintenance requirements
A clean seamless finish
Resistance to chemicals, oils, and water
Multiple colour options for safety zoning

This makes it ideal for both Industrial Flooring LIGHT USE and Industrial Flooring HEAVY USE applications.

Introducing Advapoxy 1500 – A Reliable Choice for Industrial Floors

Advapoxy 1500 is a solvent-free, high-build epoxy coating designed specifically for industrial concrete flooring. It offers a durable, seamless finish that stands up to heavy use.

Key Benefits

Solvent-Free Formula
No strong odor during application ideal for indoor environments.
Slip-Resistant Options
Available in different textures depending on safety requirements.
Liquid-Applied System
Ensures full coverage and complete protection of concrete surfaces.
Low Maintenance
Easy to clean, does not degrade easily, and fits most maintenance cycles.
Colour Variations
Useful for marking work areas, walkways, and hazard zones.

Technical Strength

Minimum Dry Film Thickness: 400 microns
Compressive Strength: 70 N/mm²
Flexural Strength: 40 N/mm²
Tensile Strength: 20 N/mm²

These specifications make Advapoxy 1500 suitable for both light and heavy-duty industrial flooring systems.

Mixing & Application of Advapoxy 1500

The product is supplied as a base and hardener system.

Simple Mixing Steps

1. Stir both components individually.
2. Pour the hardener fully into the base container.
3. Mix for at least 3 minutes with a slow-speed, flameproof drill.
4. Ensure both materials combine thoroughly.
5. Do not add thinner or solvents.

Proper mixing guarantees durability, bonding strength, and lifespan.

How to Choose the Right Industrial Flooring in the UAE

When selecting an industrial flooring system, consider:

1. Type of Use
- Light use → Advapoxy 1500 two-coat system
- Heavy use → Advapoxy SL + Primer system
2. Traffic & Load
- Pallet trucks and forklifts require higher thickness and strength.
3. Exposure Conditions
- Heat
- Humidity
- Humidity
- Oils
- Cleaning cycles
4. Safety Requirements
- Slip resistance
- Colour coding
- Seamlessness
5. Maintenance Expectations
Choose a system that balances durability and maintenance cost.

Actionable Advice for Contractors & Builders in UAE

Test the concrete substrate before applying any material
Ensure proper grinding and levelling
Choose slip-resistant textures for operational zones
Select high-build coatings for long-term durability
Use quality primers when substrate is porous or compromised
Understand load requirements before choosing flooring thickness

These steps help prevent:

Early coating failure
Cracks and delamination
Surface wear
Moisture ingress
High repair costs

Improve Floor Performance Instantly with Advapoxy 1500

For technical guidance or assistance with choosing the right flooring system for your facility,
visit www.aim-insu.com or call +971 6 534 5585.

FAQs

Q: What is the best industrial flooring for warehouses in the UAE?

A: Epoxy-based flooring systems are widely recommended due to their durability, chemical resistance, and long lifespan. For heavy-duty operations, self-levelling epoxy systems offer superior performance.

Q: Is Advapoxy 1500 suitable for both light and heavy industrial use?

A: Yes. It works as a coating system for light-use flooring and can be integrated into heavy-duty systems when used with primers and self-levelling epoxy layers.

Q: How long does industrial epoxy flooring last?

A: With proper preparation and regular maintenance, epoxy flooring typically lasts 8–15 years, depending on load, traffic, and environmental exposure.

Q: Does industrial epoxy flooring resist chemicals and oils?

A: Yes. Epoxy coatings are resistant to automotive oil, mild chemicals, cleaning agents, and water ingress, making them ideal for warehouses and factories.

Q: How do I know whether I need light or heavy-duty industrial flooring?

A: Evaluate traffic loads, type of machinery, operational flow, and frequency of cleaning. Spaces with forklifts, machinery movement, or high impact typically require heavy-duty systems.